Filtronic’s three main areas of activity are mobile telecommunications infrastructure, defence and aerospace and public safety, where equipment has to withstand harsh operating environments and meet demanding specifications. As part of management’s sales initiative, Filtronic has begun to deploy its transceiver modules in new applications including low latency banking networks, wireless point-to-multipoint networks, 5G test equipment, LEO satellite communications and trackside to train links.
Mobile telecommunications infrastructure market
Ability to transmit at higher frequency E-band key to 5G deployment
One of the critical technologies required to address the demanding capacity requirements of 5G networks is the ability to transmit signals cost-effectively in the higher frequency E-band (71–86GHz). This is primarily because transmitting at this higher frequency band allows more data to be sent per second via mmWave backhaul links between mobile cell sites and the core fibre network. Using an mmWave backhaul link avoids the cost of connecting the cell sites to the fibre backbone with a fibre link. As with 4G networks, more than 50% of the cells in 5G networks are being connected back to the fibre backbone with wireless links rather than fibre (source: ABI Research, 2021). The proportion in each region depends on whether there is already fibre connectivity for backhaul, which is the case in urban parts of the US but not in much of India.
Exhibit 1: Morpheus transceiver module
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Filtronic has been designing and manufacturing E-band transceivers, devices which both transmit and receive wireless signals, for over a decade. By July 2020 the company had shipped a combined total of 50,000 units of different generation transceivers, contributing to it gaining the Queen’s Award for Enterprise in May 2021. Its Morpheus modules, which were launched in February 2020, are 20% smaller and 50% lighter than the previous Orpheus modules. The Morpheus modules deploy a new generation of higher power amplifier MMICs designed in-house by Filtronic, which gives an immediate power advantage over amplifiers produced by competitors, which rely on standard MMICs from chip vendors. Both the Orpheus and Morpheus modules are designed for easy integration into OEM’s outdoor units, giving OEMs the advantage of a rapid time-to-market while requiring minimal engineering resource.
Both the Orpheus and Morpheus modules have been qualified for deployment in the latest radio platforms specifically developed for 5G applications and have been field proven in wide-bandwidth, high-capacity applications up to 10Gbp per channel. During H121, Filtronic’s lead telecoms OEM customer, which had been deploying Orpheus modules in its 5G backhaul equipment, started to deploy Morpheus modules in volume, although the switch was slower than management had initially expected because the coronavirus pandemic delayed customer qualification. The transition is now complete.
5G market growing quickly
Ericsson’s Mobility Report, published in November 2020, predicts 5G subscription uptake will be significantly faster than that for 4G because of China’s faster engagement with 5G and the earlier availability of devices from several vendors. The report estimates there were 220m 5G subscriptions globally at the end of 2020 and predicts this will rise to 3.5bn by the end of 2026, accounting for around 40% of all mobile subscriptions at that time. This is good news for infrastructure hardware providers such as Filtronic. A report from Research and Markets published in November 2020 predicted that the global market for millimetre-wave radios and transceivers for 5G backhaul would grow at a CAGR of 12.6% between 2020 and 2028 to reach over $9bn by 2028. Based on the rate at which individual countries are scheduled to open up E-band spectrum for licensed transmissions, management estimates this market will grow at around 20% per year over the next two years. While the decision by the UK government to remove Huawei from the country’s 5G networks does not immediately generate additional revenues for Filtronic, it changes the market landscape favourably by removing one of its customer’s competitors from the field.
Public safety communications networks
Private, generally government-owned wireless networks are used for public safety communications networks. Because these networks provide critical communications for the emergency services, they require high reliability equipment to meet demanding specifications. Public safety networks continue to receive good levels of investment as government and quasi-governmental agencies continue to expand and upgrade existing networks to protect their citizens.
Filtronic has been providing a range of high-performance filters and combiners to public safety networks in the US and other regions where Land Mobile Radio networks have been used for several years. Having established a position of trust with its lead customer, it seeks to grow its offering to this key market in the coming years as the trend from mainly voice to full data networks grows. A recent example of this was the launch in May 2020 of a range of tower top amplifier systems for use in two-way radio networks in the 700Mhz and 800Mhz public safety bands, particularly the P25 network for first responders in the US. A key feature of this platform is smart redundancy, where the system continuously monitors the health of the amplifiers. In the case of a failure in one of the amplifiers the system can continue to operate using the spare amplifier. If both amplifiers are lost the system will function in a bypass mode. The units are compact (229 x 173 x 51 mm) and light (weighing less than 3.6kg), reducing tower loading, and are designed to withstand lightning strikes. The systems are among a limited number on the market which are fully compliant with stringent US public safety specifications. Following rigorous testing, Filtronic’s lead public safety communications customer formally approved the product range and added the systems to its catalogue, resulting in initial sales during H121.
Market growth driven by requirement to augment voice with data
A report issued by ResearchAndMarkets in March 2021 predicted that the global mission critical communication market would reach $32.6bn by 2028, growing with 9.8% CAGR between 2021 and 2028. This market not only includes ultra-reliability, low-latency and/or high bandwidth public safety networks, where Filtronic has many years of experience, but also dedicated networks for specific industries such as rail transportation, utilities, mining, manufacturing and the oil & gas industry. As discussed below, Filtronic is beginning to provide sub-systems for some of these additional sectors. Mission-critical communications networks increasingly need to support the transmission of data and machine-to-machine (Internet-of-things) communication as well as just voice.
Exhibit 2: Tower-top amplifier
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The defence and aerospace market also requires high-reliability communications and radar products. As defence equipment spending targets higher frequency and more technically advanced radar and communications products, Filtronic’s manufacturing knowhow and technical capabilities are of increasing interest to this market.
Filtronic’s principal products for this market are transceiver modules for active electronically scanned array radars. It also offers filter banks for radar applications and microwave sub-systems based on MMICs, which it has designed in-house and are used in missile electronics. These products are designed in Leeds and manufactured in Country Durham.
In July 2020 Filtronic announced it had won a £4.9m contract from its lead defence and aerospace customer, who is a Tier 1 European defence equipment supplier, for the supply of high-performance radar transceiver modules for airborne applications. This order is a follow-on contract to the supply contract signed in 2017, which concluded in June 2020 but is for a new end-client of Filtronic’s customer. The contract covers the supply of modules over a two-year period with delivery commencing in August 2020. (The name of the customer has not been disclosed, but we infer that it is BAE Systems, given that this major UK defence prime contractor and Leonardo were jointly awarded a £317m contract in September 2020 to deliver active electronically scanned array radar to the RAF’s fleet of Typhoon aircraft.)
In January 2021 the company announced it had won a contract worth over £1m from a new major UK defence customer for the supply of battlefield radio communications hardware, which is a new application area. The contract is for the design and supply of field units over a 12-month period. During this time, Filtronic will develop and validate a prototype solution that will then transition into low volume manufacturing with final product delivery expected to commence in the second half of CY21. Management notes significant potential for further opportunities for repeat orders and for other products from this new customer. The company has also won several small development contracts for defence applications in recent months. While these are modest, they have the potential to lead to more substantial projects and give access to a wider customer base.
Exhibit 3: Transmit/receive module under construction
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Defence expenditure shifting away from ‘boots and bombs’
In November 2020 the UK government announced a £16.5bn increase above its manifesto commitment over the next four years. Together with a pledge to increase defence spending by 0.5% above inflation for every year of the current parliament, this represented an overall cash increase of £24.1bn over four years compared to the prior year budget. Of this additional funding, £6.6bn was allocated to R&D. The Integrated Review of Security, Defence, Development and Foreign Policy published in March 2021 revealed that, among other items, the additional funding will be used for delivering upgraded Typhoon radars, which has clear potential for Filtronic.
Emerging application areas
Since Morpheus modules have a footprint of 90 x 80mm and weigh only 110g, they are a good basis from which to develop systems for other applications. These include:
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Low-latency private networks: in December 2020 Filtronic secured a £0.4m development contract for a low latency private network. This type of network is of interest to financial institutions because reducing the time it takes to transmit a signal from one site to another can create a competitive advantage when trading shares. This type of low-latency network also has potential for safety applications on industrial sites where it is not practical to connect critical infrastructure with fibre optic cable.
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5G test equipment: Filtronic is developing systems for laboratory testing of 5G equipment. This requires very accurate transceivers and equipment that can cover a wide frequency range. Management expects these products to commence low-volume production over the next 12 months.
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Wireless point-to-multipoint systems: Filtronic is working on a couple of projects for customers with bespoke RF communications systems operating in unlicensed frequency bands.
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Internet-in-the-sky/Spy-in-the-sky: as discussed in our report on the small satellite sector, constellations of low Earth orbit (LEO) satellites and aerial platforms referred to as high-altitude pseudo-satellites (HAPS) are being developed to provide high-speed broadband interconnectivity to remote regions of the globe, including rural areas of North America. Satellites are also being deployed for earth observation. While mmWave links do not deliver as high a data rate as free-space laser communications links, the technology is proven and transmission in certain frequencies, including E-band, is not seriously affected by rain or water vapour. This makes mmWave transmission a good option for links between a satellite, unmanned aerial vehicle or aircraft and the ground (see Exhibit 4). For example, Telesat’s proposed Lightspeed LEO constellation will have four optical links on each satellite as well as Ka-band (26.5–40GHz) microwave links to the earth.
Exhibit 4: Taking technology from terrestrial networks into space
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Filtronic has already proved its transceivers through work with a major HAPS developer which has recently withdrawn from the market. It is currently in discussions with other potential partners regarding LEO programmes. However, while the communications technology is proven, the economic case for using HAPS and large constellations of LEOs to provide internet access is less certain, so management expects it will be several years before this segment begins to generate meaningful revenues for Filtronic.
We note that the Integrated Review of Security, Defence, Development and Foreign Policy published in March 2021 referred to the establishment of a new Space Command by summer 2021. This body will support the armed forces, integrate in-space and ground sensing to track space debris, investigate incidents in space, and detect, anticipate and attribute hostile activity, as well as provide financial support for the UK space sector. This initiative could create opportunities for Filtronic’s transceivers in satellite communications networks.
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Ultra-high capacity trackside to train links: during FY20, Filtronic’s E-band transceiver links were successfully trialled outside the UK for providing high-speed broadband connectivity on board trains. There are trials ongoing in the UK as well. While the UK trials are scheduled to complete by end CY21, it is likely to be several years before the system is deployed in this country because of the challenges involved in getting track infrastructure operators, train operators and telecommunications operators to agree on roll-out.
Given the additional capacity following the investment in the County Durham site, Filtronic is also actively marketing its manufacturing and test capability as a service to defence and medical customers and intends to market it to companies making down-hole drilling equipment when the oil and gas market stabilises.
RF engineering team: Filtronic has a team of around 20 designers and developers. It is highly unusual in being an independent company that has MMIC design engineers, RF hardware designers, RF manufacturing engineers and RF system engineers as well as manufacturing and test capability. This combination of skills is rare outside large telecoms groups such as Ericsson, Huawei or Nokia and even these often outsource RF front-end design because of a shortage of suitably experienced staff. Other independent companies typically only specialise in one of the aspects of designing RF systems such as MMIC design and do not have any volume manufacturing capability. This range of skills means that defence and telecoms OEMs, which are increasingly operating as system integrators to give more flexibility over their cost bases, can outsource both design and manufacture of sub-systems to a single supplier. It also means that for Filtronic the competition is effectively from in-house operations rather than other independent RF specialists.
Exhibit 5: mmWave design capability
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Exhibit 6: mmWave assembly capability
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Exhibit 5: mmWave design capability
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Exhibit 6: mmWave assembly capability
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Manufacturing facilities tailored to market: the ability to make electronic products containing unpackaged integrated circuits is critical for high-frequency applications because dispensing with the packaging enables the die to be much closer to each other, reducing signal losses. It also results in lighter, more compact sub-systems. However, using unpackaged die means that specialist equipment is required for placing the tiny unpackaged die in the correct place on the circuit boards and for connecting the die to the circuit boards. Filtronic is one of a handful of companies in Europe that has the equipment required to carry out these processes in volume. It also has the secure premises, proven, documented processes and full traceability and work-in-progress tracking required for defence contracts, and a range of fulfilment options preferred by defence OEMs including turnkey design and manufacturing, inventory management and supply of kits of components ready for assembly.
UK/US manufacturing: during FY20, Filtronic moved the assembly of its public safety products, which are primarily sold to a customer in the United States, from its Chinese sub-contractor to an in-house facility at its operation in Maryland, US. This has the dual benefit of reducing lead times and achieving compliance with the McCain Bill, which bars a large number of named Chinese companies from the US market. It is possible that the commitment in the Integrated Review of Security, Defence, Development and Foreign Policy cited earlier to growing the UK’s science and technology capability may benefit Filtronic’s UK-based activities.