Investment summary: Updated estimates and forecasts
With collaboration from Senet, Golders, Epoch and Snowden, KEFI completed an updated definitive feasibility study (DFS) on the Tulu Kapi project in July 2015. The DFS reflected both a complete overhaul, and an independent validation, of the Tulu Kapi geological resources and reserves, whereby KEFI inserted significant additional data and “wireframed” each individual ore lode in the system as part of a concerted programme of works to put behind it the issues raised by the intended bankers about the previous project plans under past ownership. Capex for the project in the DFS was estimated to be US$176m. However, the study was completed as if Tulu Kapi would be owner-operated. In consideration of the need to minimise initial capital expenditure, as well as the more exacting technical requirements of the selective mining campaign, KEFI instead decided to pursue a contract mining business plan, with the result that estimates for development capex initially reduced to US$141.2m (including working capital and relocation costs), which formed the basis of our initiation note, published in August 2015.
The development plan for Tulu Kapi has continued to evolve since then and, on 7 September, KEFI announced revised operational parameters for the project, based on an increased plant throughput rate. The expansion was based on the company’s ongoing discussions with potential project contractors. However, whereas the processing rate will increase, the mine plan will remain unchanged, as the original plan envisaged building up a stockpile, which would then be processed in years 11 to 14 of the project. The updated plan, by contrast, assumes a closer relationship between mining and processing rates, such that both are completed in year 11 of the project. However, based on the bids received to date, KEFI does not expect the expanded plant to increase the assumed level of funding required to develop the mine. A summary of the new processing plan and cost schedule is shown in Exhibit 1 below.
Exhibit 1: Updated Tulu Kapi mine plan and cost assumptions
|
2017e |
2018e |
2019e |
2020e |
2021e |
2022e |
2023e |
2024e |
2025e |
2026e |
2027e |
2028e |
2029e |
2030e |
Waste (kt) |
7,281 |
12,922 |
15,446 |
17,368 |
16,688 |
17,091 |
14,120 |
7,462 |
3,728 |
1,740 |
353 |
0 |
0 |
0 |
Stripping ratio |
5.2 |
5.2 |
6.3 |
15.3 |
9.2 |
12.1 |
7.3 |
5.2 |
4.7 |
5.2 |
2.8 |
0 |
0 |
0 |
Ore processed (kt) |
950 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
943 |
0 |
0 |
0 |
Grade (g/t) |
1.77 |
2.59 |
2.88 |
2.01 |
2.24 |
2.26 |
2.48 |
2.29 |
2.13 |
1.24 |
0.85 |
0.00 |
0.00 |
0.00 |
Contained gold (koz) |
54.1 |
124.7 |
139.0 |
96.9 |
107.9 |
109.1 |
119.6 |
110.7 |
102.6 |
59.8 |
25.8 |
0.0 |
0.0 |
0.0 |
Recovery (%) |
92.47 |
92.82 |
92.90 |
92.38 |
92.55 |
92.05 |
90.46 |
89.61 |
89.98 |
89.79 |
89.67 |
0.00 |
0.00 |
0.00 |
Recovered gold (koz) |
50.0 |
115.8 |
129.1 |
89.5 |
99.9 |
100.5 |
108.2 |
99.2 |
92.3 |
53.7 |
23.2 |
0.0 |
0.0 |
0.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs (US$/t processed unless otherwise indicated) |
Mining (US$/t mined)* |
3.69 |
3.09 |
3.25 |
3.17 |
2.97 |
2.99 |
3.29 |
3.08 |
3.23 |
3.63 |
4.76 |
0.00 |
0.00 |
0.00 |
Milling (oxide, US$/t) |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
Milling (fresh ore, US$/t) |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
Milling (hard ore, US$/t) |
0.00 |
0.00 |
0.00 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
0.00 |
0.00 |
0.00 |
Total (US$/t) |
47.90 |
44.02 |
50.90 |
51.22 |
48.71 |
49.16 |
48.32 |
31.75 |
22.71 |
17.97 |
16.26 |
0.00 |
0.00 |
0.00 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gold price (US$/oz) |
1,347 |
1,408 |
1,483 |
1,467 |
1,409 |
1,404 |
1,389 |
1,379 |
1,398 |
1,423 |
1,431 |
1,439 |
1,409 |
1,395 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sustaining capex (US$000’s) |
2,872 |
5,773 |
2,787 |
3,411 |
2,248 |
5,816 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Source: KEFI Minerals, Edison Investment Research. Note: *Includes waste.
This may be compared to the assumptions used in our initiation note, which are reproduced in Exhibit 2 below.
Exhibit 2: Previous Tulu Kapi assumptions
|
2017e |
2018e |
2019e |
2020e |
2021e |
2022e |
2023e |
2024e |
2025e |
2026e |
2027e |
2028e |
2029e |
2030e |
Ore processed (kt) |
800 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
193 |
Grade (g/t) |
1.95 |
3.01 |
3.33 |
2.27 |
2.60 |
2.63 |
2.91 |
2.68 |
2.49 |
1.64 |
0.86 |
0.70 |
0.70 |
0.68 |
Contained gold (koz) |
50.2 |
116.1 |
128.6 |
87.7 |
100.1 |
101.4 |
112.2 |
103.3 |
95.9 |
63.4 |
33.3 |
26.9 |
26.9 |
4.3 |
Recovery (%) |
92.63 |
92.92 |
92.97 |
92.43 |
92.62 |
92.08 |
90.39 |
89.47 |
89.88 |
90.54 |
90.89 |
91.41 |
89.80 |
88.78 |
Recovered gold (koz) |
46.5 |
107.9 |
119.5 |
81.1 |
92.7 |
93.4 |
101.5 |
92.4 |
86.2 |
57.4 |
30.2 |
24.6 |
24.1 |
3.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs (US$/t processed unless otherwise indicated) |
Mining (US$/t mined)* |
2.81 |
3.39 |
3.66 |
2.01 |
2.75 |
2.94 |
3.50 |
4.14 |
4.67 |
5.36 |
4.85 |
3.00 |
3.02 |
9.70 |
Milling (oxide) |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
9.98 |
Milling (fresh ore) |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
7.63 |
Milling (hard ore) |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
9.60 |
Total (US$/t) |
43.69 |
53.59 |
64.37 |
44.82 |
54.60 |
58.75 |
59.62 |
45.25 |
33.99 |
27.37 |
19.01 |
13.61 |
15.06 |
23.92 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gold price (US$/oz) |
1,347 |
1,408 |
1,483 |
1,467 |
1,409 |
1,404 |
1,389 |
1,379 |
1,398 |
1,423 |
1,431 |
1,439 |
1,409 |
1,395 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sustaining capex (US$000’s) |
3,054 |
5,927 |
2,649 |
3,350 |
2,248 |
800 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Source: KEFI Minerals, Edison Investment Research. Note: *Includes waste.
As previously, additional costs include the 7% mining royalty, US$8.5m in life-of-mine offsite costs and an US$11.9m provision for closure costs. On-site general and administrative costs are forecast to be US$7.1m pa during full mining and processing operations and US$3.6m pa while reprocessing stockpiles (for the final nine months of operations only). Head office costs are assumed to amount to £2.0m pa. A carried-forward tax loss of US$60m has also been applied to future pre-tax profits before tax is payable.
The principal differences between the two plans may be summarised as follows:
■
the same quantity of ore and waste mined;
■
the same quantity of ore processed, but processed over 11, rather than 14 years (including part-years);
■
a decline in the head grade of ore processed in all 11 years;
■
an increase in gold production in the first nine years of operations, owing to increased plant throughput;
■
an increase in gross costs (in US$m) in six of the first seven years of operations; however, a 3.1% decline in gross costs over the full 11-year life of operations;
■
an increase in unit costs (as measured in US$/t processed) in only two of the first seven years of operations on account of higher plant throughput rates; and
■
a decrease in initial sustaining capital, but a US$4.9m increase over the life of operations.
A summary of these changes is provided in the table below in the units in which each of these parameters is reported.
Exhibit 3: Tulu Kapi mine plan and cost assumption changes
|
2017e |
2018e |
2019e |
2020e |
2021e |
2022e |
2023e |
2024e |
2025e |
2026e |
2027e |
2028e |
2029e |
2030e |
Ore processed (kt) |
150 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
-257 |
-1,200 |
-1,200 |
-193 |
Grade (g/t) |
-0.18 |
-0.42 |
-0.45 |
-0.26 |
-0.36 |
-0.37 |
-0.43 |
-0.39 |
-0.36 |
-0.40 |
-0.01 |
-0.70 |
-0.70 |
-0.68 |
Contained gold (koz) |
3.9 |
8.6 |
10.4 |
9.2 |
7.8 |
7.7 |
7.4 |
7.4 |
6.7 |
-3.6 |
-7.5 |
-26.9 |
-26.9 |
-4.3 |
Recovery (%) |
-0.16 |
-0.10 |
-0.07 |
-0.05 |
-0.07 |
-0.03 |
0.07 |
0.14 |
0.10 |
-0.75 |
-1.22 |
N/A |
N/A |
N/A |
Recovered gold (koz) |
3.5 |
7.9 |
9.6 |
8.4 |
7.2 |
7.1 |
6.7 |
6.8 |
6.1 |
-3.7 |
-7.0 |
-24.6 |
-24.1 |
-3.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs (US$/t processed unless otherwise indicated) |
Mining (US$/t mined)* |
0.88 |
-0.30 |
-0.41 |
1.16 |
0.22 |
0.05 |
-0.21 |
-1.06 |
-1.44 |
-1.73 |
-0.09 |
N/A |
N/A |
N/A |
Milling (oxide) |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
N/A |
N/A |
N/A |
Milling (fresh ore) |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
N/A |
N/A |
N/A |
Milling (hard ore) |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
N/A |
N/A |
N/A |
Total (US$/t) |
4.21 |
-9.57 |
-13.47 |
6.40 |
-5.89 |
-9.59 |
-11.30 |
-13.50 |
-11.28 |
-9.40 |
-2.75 |
N/A |
N/A |
N/A |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gold price (US$/oz) |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sustaining capex (US$000’s) |
-182 |
-154 |
138 |
61 |
0 |
5,016 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Source: KEFI Minerals, Edison Investment Research. Note: *Includes waste.
Overall, unit working costs decline 3.1% under the updated processing schedule (from US$40.77/t processed to US$39.50/t). By contrast, total unit cash costs of production, which include unchanged offsite and royalty cost assumptions, decline 2.7%, from US$761/oz to US$740/oz.
In addition to the revised plant throughput schedule, KEFI is in the process of revising and optimising its capital expenditure estimates. Updated capital cost estimates, including their evolution since the release of the original BFS in July, and projected savings are provided in Exhibit 4 below.
Exhibit 4: Tulu Kapi initial capex estimate evolution, July 2015 to present
Capital expenditure |
Original BFS |
Original contract mining estimates* |
Updated contract mining estimates and savings |
Mining |
39,742 |
10,586 |
15,586 |
Processing |
79,908 |
72,300 |
65,614 |
Infrastructure |
21,748 |
17,800 |
16,748 |
Tailings |
7,088 |
8,200 |
7,088 |
Indirect (EPCM, contract mining etc) |
0 |
10,800 |
14,294 |
Owners Cost |
8,854 |
7,604 |
7,604 |
Independent Technical Experts’ (ITE) review |
5,717 |
0 |
5,717 |
Working Capital |
0 |
6,100 |
6,579 |
Other |
12,543 |
0 |
13,291 |
Subtotal |
175,600 |
133,390 |
152,521 |
Relocation & livelihood restitution |
8,330 |
7,800 |
8,330 |
Total |
183,930 |
141,190 |
160,851 |
Deferred payment of EPC contractor |
|
|
-10,417 |
Further savings in mining, tailings, access roads etc |
|
|
-10,448 |
Targeted savings in civils |
|
|
-11,478 |
Further targeted EPC savings offset by expansion costs |
|
|
-3,000 |
Total after savings |
|
|
125,507 |
Source: KEFI Minerals, Edison Investment Research. Note: *As used in our August 2015 initiation note.
Note that the US$10.4m reduction in the retainer payable to KEFI’s EPC contractor is presumed to be a deferral only, ie it is assumed that a payment for the same amount will occur, but later in the life of the mine’s operations, such that it will not be a part of initial capital expenditure and will therefore be payable out of cash flows, rather than adding to KEFI’s initial funding requirement.
On the basis of these updated estimates, overall, pre-production capex equates to US$1,203 per annual oz of average gold production at full capacity (vs US$1,396 previously), or US$83.67/t of ore processed (vs 112.6/t previously).