The process used by TxCell is shown in Exhibit 2. The process involves harvesting patient cells, sending to a manufacturing facility, transfecting with virus and, after culture and testing, returning to the patient for infusion. This process is accepted by regulatory authorities.
Exhibit 2: TxCell’s Treg manufacturing process
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As has been seen with the cancer CD8+ T-cell therapies from Novartis and Gilead (formerly from Kite), manufacturing is a critical part of a CAR T-cell therapy design and delivery. Individual (autologous) cancer CAR therapies are now manufactured and delivered in around 20-25 days. This timing will probably reduce as experience increases and as processes are automated.
TxCell has an agreement with Lentigen Technology for Good Manufacturing Practice (GMP) supply of the lentivirus vector used. The availability of a reliable source of lentivirus is crucial since viral vector manufacturing itself is complex and still laborious. The therapeutic CAR Treg product will then be produced by a contract manufacturing organisation (CMO) to GMP standards for clinical development. Once a contract is agreed, the TxCell-designed process will be transferred to the CMO starting in Q118; it will need to be in place to gain approval for the first clinical trial.
For its first CAR Treg manufacturing process, TxCell has isolated a subset of Treg cells that have been shown to be stable and to display strong anti-inflammatory activity. TxCell will present additional details on this manufacturing process at the CAR-TCR Summit Europe to be held on 20-22 February 2018, in London, UK.
TxCell has released few details of its manufacturing process as the know-how tends to be commercially confidential. However, TxCell has given Edison more detail on the press release of December 2017 to provide background insight. This is important for the investment case as being able to produce potentially therapeutic doses in a realistic time frame, and (we assume) for a reasonable cost, is a crucial step in the move to clinical development and eventual commercialisation. It is also an aspect that any potential partners will be concerned to see resolved.
The aspects focused on by TxCell to obtain a commercially viable manufacturing system are:
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stability of the Treg cell characteristics (there are different types of T-cell, some of which can inter-convert but the FOXP3 intracellular marker of suppressive Tregs remains constant);
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persistence – once administered to a patient, the CAR Tregs ideally should persist for two to three years at least;
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robust process producing a high-purity selected CD45RA+ CAR Treg subset (see below) – the manufacturing system needs to be reliable and not dependent on high levels of operator skill with no highly variable steps;
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low inter-patient variability – as the starting material is patient dependent, some variability is inevitable but, ideally, the process is capable of delivering a consistent dose of product; and
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the CAR Tregs can be frozen for shipment and thawed for administration with no change in phenotype and function.
There are various types of Treg cells, which are distinguished by different sets of proteins on the cell surface and the presence of the FOXP3 transcription factor – this is an internal cell protein, which activates a specific set of Treg genes. The Treg type used by TxCell is characterised by high levels of cell surface markers CD4, CD25 and CD45RA with low levels of CD127, discussed below.
Of these, CD4 is a general marker of a wide range of helper and regulatory T-cells separating them from CD8+ T-cells, which are the killer T-cells used in CAR T-cell cancer therapy. CD4 is a co-receptor that helps to trigger the T-cell Receptor on the Treg cell if a self-antigen is recognised.
CD25 is a general marker of Treg cells: generally, the more CD25, the better the immune supressing activity. CD25 is part of the interleukin-2 receptor; interleukin-2 is a key cytokine (immune signalling) molecule that stimulates Tregs and encourages their growth.
TxCell has selected a much more restricted subset of these Tregs that also express CD45RA. CD45, a protein tyrosine phosphatase, is a common receptor on many immune cells. The molecular biology of the protein is very complicated and there are multiple types, which are only seen on specific types of immune cell. In this case, CD45RA is a subtype seen in naïve Treg cells, that is Tregs not yet program themed to respond to a specific self-antigen.
Seddiki et al (2007) looked at the persistence of CD45RA+ Tregs with age. They found that CD25+ Tregs comprise about 10% of the CD4+ population. The number of CD45RA+ cells was about 1% of CD4+ cells. It was also noted this proportion declines with age from age 20 to age 60. TxCell has found about 1% or fewer of CD45RA+ Tregs in its development samples (direct communication).
Naïve Treg cells are produced in the thymus gland and are not common in the peripheral circulation, so hard to harvest. They have the advantage that they are stable in cell culture and can be converted using lentivirus into CAR Tregs that recognise a specific antigen stimulus. In TxCell’s first product, this will be an HLA-A2 antigen. If a CD45+ Treg becomes specific for an antigen, it switches from CD45RA to another CD45 subtype: CD45RO. Because it is then programmed to recognise a specific stimulus, this cell type grows rapidly. There are twice as many CD45RO+ cells as CD45RA+ cells in peripheral tissues.
Canavan et al (2014) developed an academic, pilot protocol for growing CD45RA+ Tregs. They noted that “Tregs can be expanded from the blood of patients with CD to potential target dose within 22–24 days”. Note that this is longer than the optimised new TxCell process. Canavan et al (2014) used culture conditions of high-dose IL-2, rapamycin and anti-CD3/anti-CD28 beads. The median expansion obtained was about 177x. This was a much higher expansion than obtained for CD45RA- Tregs. It was also noted that the CD45RA+ cells were genetically stable and in particular that the regulatory genes activated by the FOXP3 transcription factor remained activated. This has also been seen by TxCell. For safety, it is known that some types of CD4+ T-cells can switch and become inflammatory (the Th17 form produces damaging IL-17), but this does not happen with stable CD45RA+ Tregs.
Dose needed – still experimental
CD25+/CD45+ Tregs have excellent inhibitory action and can home to the sites of inflammation (Canavan et al (2014)). The best ratio of Tregs to effector CD8+ T-cells (Teffector) for inhibition seems to be between 1:1 and 1:4. Canavan et al noted about 95% inhibition at a 1:1 ratio, Sedikki noted about 90%. It does seem, therefore, that a low ratio of Tregs:Teffectors at the site of action is best. However, dose and safety will need to be investigated in future clinical trials.
As an exercise in developing a human dose level, rather than for a mouse model, Gołąb et al (2016) took white blood cells isolated by leukapheresis. The number of Treg cells in donated blood is too low to be viable but, by circulating the blood through a leukapheresis machine, many more white immune cells can be isolated. Leukapheresis is also used in the TxCell process; it is a standard procedure.
Gołąb et al (2016) isolated three billion white cells, of which 1.6 billion were CD4+. The others were CD8+. The proportion of CD8 to CD4 T-cells varies widely between patients but it will be approximately 60:40 in many cases. This gave 1.6 billion CD4+ cells. The proportion of Treg cells can vary widely between patients. As CD45RA+ Tregs are 1% or fewer of CD4+ cells, as determined by TxCell, the number obtained might be about 16m (Exhibit 3).
At this stage, TxCell will transform the selected CD45RA+ Treg cells with lentivirus to make CAR Tregs. This is a crucial step for both the efficacy of the CAR Treg cells and for the yield of the process. For illustrative purposes only, we have assumed a transfection efficiency of 90% giving 13m CAR Tregs. Using the 177x expansion seen by Canavan et al would give 2.5 billion cells. With some losses due to quality assurance testing and purification, this might be a human dose of about 2.3 billion CD45RA+ Tregs. Exhibit 4 shows this (log scale). Note that these numbers are purely illustrative as TxCell has not disclosed yields. This shows, on the basis of published work, that a dose in the range used for cancer CAR T-cell therapy could be obtained in under a month.
Exhibit 3: Proportions of CD8+, CD4+ and CD4+/CD45RA+ cells harvested from blood
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Exhibit 4: Possible yields during production of CAR Tregs
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Exhibit 3: Proportions of CD8+, CD4+ and CD4+/CD45RA+ cells harvested from blood
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Exhibit 4: Possible yields during production of CAR Tregs
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As yet, we do not have any clinical information about the number of Treg cells required for efficacy in particular indications. Canavan et al (2014) noted a1:1 to 1:4 ratio as optimal in a controlled in vitro experiment. Gołąb et al (2016) found a 60% inhibition level in vitro at 1:1 ratios, but this was not a specific CD45RA+ preparation. Neither of these was a CAR Treg. In a mouse model of transplantation, Lee et al (2014) found that giving prior chemotherapy to reduce the number of host effector T-cells was essential for Treg efficacy to control transplant rejection. The dose was high: 5 million antigen responsive Treg cells given to a mouse equals 20 billion directly scaled for a human.
In CAR T-cell cancer therapies, prior chemotherapy conditioning is essential to reduce the number of patient immune cells and allow room for rapid growth of the therapeutic CAR T-cells. TxCell notes that it expects the CAR Treg cells to grow after administration as they are stimulated by the CAR antigen, although the extent is not known and will need clinical determination.
The few published academic clinical Treg studies used polyclonal Tregs - so most would be incapable of controlling a specific immune disease process. In T1D, a 2014 report (Marek-Trzonkowska et al (2014) in 12 Type 1 diabetic children showed improved levels of endogenous insulin production, with two children ceasing to need insulin injections. The dose was 30m Tregs/kg indicating a dose for an adult 75kg person of 2.3 billion cells; an antigen-specific CAR Treg dose could be much lower as it would be potentially more powerful.
Bluestone et al (2015), also in a Type 1 diabetes dose-ranging, 14-patient trial, gave polyclonal Tregs at doses of 5 million (lowest safety dose tested) to 2.6 billion. It is likely that the first TxCell clinical CAR Treg study will follow a similar cautious approach to dosing one patient at a time with at least three-week observations between patients. This leads to a prolonged safety trial period. Interestingly, Bluestone et al found that the administered Treg cells were highly persistent and survived for over a year. Finally, Chandran et al (2017) used 320 million polyclonal Tregs as a single dose in a small kidney transplant safety study. No efficacy data are available.