Taking quantum dots to the mass market
Nanoco is a global leader in the research, development, licensing and large-scale manufacture of cadmium-free quantum dots and other nanomaterials.
Exhibit 2: Interview with CEO Brian Tenner and CFO Liam Gray
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Source: Edison Investment Research
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Quantum dots: An introduction
Quantum dots are very small semiconductor particles – with a diameter of 10–100 atoms – that emit different colours of light when energized, typically by light or electricity with a high degree of efficiency. The wavelength (and hence frequency) of the light emitted is dictated by the size of the particle; the smaller the dot, the shorter the wavelength. This makes it possible to produce very pure light (ie with a very narrow band of wavelengths) by energising a solution or material containing quantum dots that are all of a very similar size.
Exhibit 3: Tiny semiconductor particles
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Exhibit 4: Quantum dot size determines colour
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Exhibit 3: Tiny semiconductor particles
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Exhibit 4: Quantum dot size determines colour
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These properties make quantum dots applicable across a number of applications, including displays, sensors, bioimaging, biomarking and solar cells, with limited development work currently ongoing outside of sensing and display in order to focus on the most promising short-term commercial opportunities.
Focus on high-volume applications
Nanoco’s focus is on commercialising quantum dots in high-volume consumer applications. This strategy is underpinned by the company’s proprietary ‘molecular seeding’ manufacturing process, which enables the production of quantum dots to consistently precise dimensions (and therefore colour) without requiring rapid cooling, thus making it a more simple process to scale up. As a consequence, the company’s development and commercial activities are centred around the sensors and display, where the commercialisation of quantum dots is most advanced.
A platform for growth, despite the circuitous pathway
The company’s pathway as a listed business has been circuitous, with the initial collaborations across display and sensing failing to develop to commercial production (a milestone that has now been crossed). However, through this process, the company has built up a considerable asset base of expertise, IP, customer relationships, and testing, development and manufacturing facilities, which underpin the company’s market position today.
Exhibit 5: Timeline of development across display and sensing
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Source: Edison Investment Research, Nanoco
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Validated intellectual property
The company has 375 patents in the field of quantum dots and nanomaterials, covering quantum dot chemistry, the manufacture process and applications for their usage. The Samsung litigation and settlement process provided a significant validation of the strength of the company’s IP, with the Patent Trial and Appeal Board (PTAB) validating all five patents relating to the process, surviving multiple challenges during the proceedings.
Scale manufacturing, development and test capability
Nanoco now has the capability and capacity to manufacture materials for low-, medium- and high-volume sensor and display applications at its testing, development and manufacturing facilities in Runcorn UK. The build out of the company’s display manufacturing line was self-funded, whereas the sensor manufacturing facility was largely funded by the company’s now discontinued engagement with a very large US company. The building and fitout of a wafer device development and test facility is also nearing completion. This should enable Nanoco to significantly accelerate development cycles through applying its nanomaterials to 300mm CMOS semiconductor wafers, (the dominant format for semiconductor chips used in high-volume applications) in house, rather than sending material to customers for wafer application and awaiting return – a process that could take weeks or months. Management had indicated a capital spend of c £2m in FY24 for the facility fit out and installed equipment. This suggests that the equipment sourced for the facility has been bought at a highly competitive price, with management estimating a new price of ~$10.0m and stating it was largely sourced from an existing customer.
World-class quantum dot expertise
Nanoco counts 13 PhD holders among its 42 staff and, collectively, its R&D team has over 400 years of experience, built up through its development work with multiple partners over time. Management also emphasises that it has never missed a development milestone with a client, further supporting the business’s ability to expand its network of development partners.
Recent milestones significantly strengthen prospects
Nanoco’s progress over H1 put the company in its strongest position ever to deliver on its goal of becoming a profitable, cash-generative developer and manufacturer of quantum dots at scale.
First commercial orders received – the company announced in November 2023 that it had fulfilled its first commercial order, heralding the company’s transition from a development-stage company to a commercial supplier. While initial volumes are low, follow-on orders are expected this calendar year and the client is clearly targeting high-volume applications in the future.
Expanded development customer base – the company entered into JDAs to develop a second generation of materials for the near infrared (NIR) and SWIR sensor market, one with STMicro and another with an important chemicals supplier into the electronics industry.
Device manufacturing facility – the company’s near complete fit out of a wafer device development and test facility should accelerate development cycles and support its initiatives to bring new customers on board. The equipment was provided at a very significantly discounted rate by one of the company’s partners, demonstrating clear commitment to the Nanoco relationship and confidence in achieving high-volume sales.
Team strengthened – in addition to making hires to support the device manufacturing facility, the company has also added very relevant expertise to its board, hiring Jalal Bagherli (ex Dialog Semiconductor CEO) and Dieter May (ex chairman and CEO of Osram Opto Semiconductors) as non-executive directors.
The sensing market provides the most significant mid-term revenue opportunity for Nanoco, with the first commercial shipments made and work on JDAs with two significant supply chain partners ongoing.
The CMOS image sensor market is large and growing, with devices being used in a very wide range of applications across mobile handsets, other consumer devices, automotive and industrial automation. Market analyst Yole Group sized the market at $21.2bn in 2022 and estimates that it will grow to be worth $30bn by 2030.
The quantum dot sensor market is still in an emergent phase, but quantum dots have a number of specific benefits (see Exhibit 7) that make them a very promising solution across a wide range of applications. In particular, the ability of quantum dots to extend the wavelength of low-cost sensors into the NIR and SWIR spectrum opens up applications such as improving enhanced biometric imaging, image enhancement, 3D sensing, night/dark imaging, seeing through smoke or fog and highlighting features or defects that visible imaging cannot. For multifunctional devices, such as mobile handsets, we believe that the technology’s ability to span multiple use cases is likely to be a significant driver of adoption.
Exhibit 6: IR sensing applications
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Quantum dots enabling SWIR sensors at consumer price points
Yole expects the SWIR camera market to grow from $429m in 2021 to $4.05bn in FY27, propelled by adoption in consumer devices, principally mobile handsets. This rapid adoption is expected to be enabled by the development of new quantum dot-based architectures, which are expected to dramatically reduce sensor costs versus current compound semiconductor architectures. According to Jonathan Steckel, director of advanced technology intelligence in imaging at STMicro, the cost of its quantum dot SWIR sensor could be down in the single-digit dollar region, similar to what would be paid for a silicon imager. This is significantly more cost-effective than traditional InGaAs SWIR sensors, which can cost hundreds or thousands of dollars.
Exhibit 7: The benefits of quantum dots in sensors
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Exhibit 8: SWIR market growth by application
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Exhibit 7: The benefits of quantum dots in sensors
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Exhibit 8: SWIR market growth by application
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This cost reduction is possible because compound semiconductor architectures require the complete wafer to be made out of expensive, specialist compound semiconductor material (most commonly indium gallium arsenide, InGaAs), whereas in quantum dot designs a thin layer of quantum dots are applied to standard CMOS silicon.
Partners well placed to drive volume sales
We believe that Nanoco’s progress with key partners puts the business in a strong position to play a meaningful role in this major technology upcycle. As a speciality chemicals supplier into the electronics industry, Nanoco operates two or three steps further back in the supply chain to the OEMs. Hence success hinges upon securing design wins with key component suppliers into the high-volume consumer electronics industry, and for these designs to be adopted by major OEMs. While a number of parties are vying for position, Yole has cited STMicro and Sony as two players coming from the consumer imaging industry that have the most potential to disrupt the SWIR sensor market and drive adoption in consumer devices: ‘The SWIR industry could emulate the current 3D imaging industry, where STMicro and Sony share nearly 95% of the 225 million shipments (2020 data).’ (Yole Group, ‘SWIR imagers: STMicroelectronics and Sony could disrupt the technological landscape’.)
Exhibit 9: Current sensor relationships
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Exhibit 10: Sensing product pipeline
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Exhibit 9: Current sensor relationships
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Exhibit 10: Sensing product pipeline
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STMicro: Progress with a major supplier of sensors to the mass market
Nanoco first announced a framework agreement with STMicro, covering both development work and commercial supply of nanomaterials for infrared sensing applications, in May 2020. This was followed up in January 2024, when the company announced a new JDA with STMicro to develop a second second-generation sensing material.
STMicro is a leading supplier of sensing chips into the mobile handset and other high-volume markets. It counts Apple and Samsung as customers and has sold over 2bn time of flight sensors, primarily into the handset market. The company has presented details of a quantum dot SWIR image sensor, based on lead sulphide (PbS) quantum dot sensor chips (the same material used in Nanoco’s first-generation materials). Through using quantum dots on conventional 300mm silicon wafers, STMicro states that it can produce SWIR sensors at a fraction of the cost of existing technologies (InGaAs compound semiconductors), opening up opportunities in high-volume consumer markets, such as mobile handsets. STMicro indicated that it was expecting to deliver development kits to customers in 2022. Taking into account the commercialisation cycle, which involves testing, optimisation, design into devices, software and key application development, we would expect the first commercial devices to become available within the next 24 months.
Nanoco did not disclose its partner when announcing that it had fulfilled its first commercial order for two of its first-generation sensing materials in November 2023. However, we believe that it is most likely to be STMicro.
It is also worth noting that Nanoco and STMicro originally started working together as part of a supply chain developing sensors for a major US customer during 2018 and 2019. The formal partnership between STMicro and Nanoco was announced in May 2020 shortly after the collaboration with the US customer had been put on the sidelines, giving STMicro the ability to offer such sensor products across its global customer base. STMicro’s director of advanced technology in imaging, Jonathan Steckel, moved to STMicro from Apple in January 2020; at Apple he had been lead technologist in camera core tech & display engineering.
We emphasise that we have no visibility on whether STMicro is still engaged with Apple on developing these products or not. However, STMicro will clearly be targeting Apple and is already a supplier of sensors to Apple, and there are elements of continuity between Nanoco’s collaboration with a large US customer and STMicro. So, while bullish, we believe it is relevant to include this scenario in our analysis later in this report.
Large Asian chemicals supplier
In November 2023 Nanoco announced a JDA with an important Asian chemicals supplier (the geographical breakdown in Nanoco’s full year accounts suggests this partner is Japanese). This new JDA followed the successful completion of six consecutive proof-of-concept work packages, with the new tranche of work aimed at optimising the company’s second-generation nanomaterials for use across a variety of sensing applications. If this JDA is completed successfully, the next stage would be to scale the manufacturing process up to industrial production levels during 2026 and 2027.
Management has highlighted that this customer has a particularly strong relationship with the world’s largest sensor company. Sony is the world’s largest sensor company (with over 200,000 of its own customers), with STMicro number two.